GMP CONTAINER CLEANING SYSTEMS (PCC)

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Müller pharmaceutical cleaning systems are based on the latest state of the art in pharmaceutical technology and hygienic design and therefore meet in particular all current requirements and specifications for pharmaceutical production such as EHEDG, ASME, EU-GMP, cGMP, FDA and GAMP5 guidelines.

Quality ISO 9001
Environmental management system ISO 14001
Occupational health and safety management system OHSAS 18001

Depending on the size and quantity of goods to be washed, a whole range of different washing chamber sizes are available. Special chamber sizes can also be realized.

In order to meet individual installation situations, various design options are available for all Müller pharmaceutical cleaning systems:

• one- or two-door operation; two-door also as a sluice system with airtight separation of classified clean rooms
• vertical door opening for the smallest possible footprint with sufficient ceiling height
• horizontal door opening for low ceiling heights
• technical room arranged on the left or right
• access to the plant room optionally from the loading side, from the side or from the ceiling via special plant room levels
• floor level loading for large washing chambers
• accommodation of aggregates, control cabinets or additional tanks in equipment racks on separate levels above or below the plant

Modular plant concepts for the most varied requirements enable flexible automated cleaning of practically all washable production goods in a GMP environment.

Müller has developed a unique modular plant concept for this purpose. It offers optimum solutions for a wide range of applications and specific requirements with regard to the wash goods, the spatial situation, the cleaning task, the necessary process steps, the required throughput, the available media and compliance with factory regulations.

• Müller Radial Sealing Technology = Easy replacement of seal
• Müller Clean Tank Design = Cutting-edge hygienic design
• Müller Flex Filling = Adjustable tank filling level
• Müller Hydro Coupling = Internal cleaning with higher water pressure
• Müller Clean Sensors = EHEDG compliant flush-to-wall installed sensors
• Müller Direct Dosing = Detergent dosing directly into media inlet pipe
• Müller Pulsation Rinsing = Final rinse with lower WFI consumption
• Müller Inline Heating = Heating & drying with flow heater
• Müller Thermal Disinfection = Prevents microbial growth
• Müller High Performance Drying = Fast drying due to reinforced blow-out using side channel blower
• Müller Dynamic Flow Chart = Process visualization (PID) at HMI

Dosage

• addition of cleaning agents via stroke-monitored diaphragm dosing pumps and suction lances
• optional: dosing directly from the on-site supply line
• optional: dosing monitoring via impeller counter, flow meters or conductivity measurement

Sensors

• choice of pressure, temperature, flow, conductivity and TOC sensors from various proven manufacturers

Heating and drying

• optional water heating and drying air heating with steam or electrically

Wastewater

• optional: additional, recipe-controlled outlet for contaminated waste water
• optional: waste water pump in the absence of waste water gradient
• optional: waste water cooling for hot waste water

Exhaust air

• depending on the on-site exhaust air extraction, optionally with draft breaker, exhaust air damper or exhaust air cooler for fume condensation

Operation

• 12'' touch panel with high-resolution TFT colour display on the loading side, in case of two-door cleaning systems additionally on the unloading side 7'' touch panel with TFT colour display
• optional: for more complex applications, larger 15" or 19" touch panels can be selected